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How Many Types Of Corrugated Boxes Are There

types-of-corrugated-boxes

How Many Types Of Corrugated Boxes Are There

If you are a company looking for packaging ideas, you might have come across the term ‘corrugated sheet’ – but what are they exactly?

Before we learn in-depth, we need to know the basic difference between corrugated and cardboard box

Some benefits of Corrugated Packaging:

  • It is cheaper in cost, as compared to cartons
  • Environmental friendly as it is made up of 70-100% recycled material
  • Lighter in weight and easier to transport and ship anywhere
  • Provides more protection as compared to using lighter cardboard, it can also be stacked easily
  • Puncture resistant due to corrugation flute
  • Provides more strength and durability as compared to any other material
  • Can be stacked better without damaging the inside contents.
  • It is also extremely flexible to manufacture and ship too. So many different shapes and sizes can be made. 
  • It can be customized according to the brand or the business, with their logo printed on it.

Usually, a cardboard material is very common for normal household items, but it is quite different from corrugated sheets. 

A Cardboard box is a one layered packaging box that is used mainly for lighter items like a pizza box, or for medicines etc. 

It does not provide a lot of safety or cost reduction, but can be used for packaging non-fragile items.

A corrugated box is made up of 3 layers: 

  1. An inside layer, which is the one facing the product or item. 
  2. An outside layer which has all the different prints on it. 
  3. There is a middle flute layer in between them which is responsible to provide protection and safety. 

This is a protective and cushioning layer which makes sure your products are safe. 

There are 6 types of Corrugated Flutes: 

  1. A-flute: 4.7mm thick which has the best strength for stacking
  2. B-flute: 2.5mm thick, resists being punctured
  3. C-flute: 3.6mm, can do both
  4. E-flute: 1.5mm, only for lighter materials 
  5. BC flute: Combination of B and C flute, provides extra stacking strength where needed
  6. AC flute: Combination of A and C flute, provides strength when needed

Types of Corrugated Cartons: 

Based upon the designs and its formation, a corrugated carton may have around 8 different types: 

  • Half-Slotted: 

This type mainly has one piece of a sheet which is either stitched or glued to a joint and with the up and down flaps. They are delivered in the flat form so that the brand can open it and use it as you like. You can fold the flaps according to your need. 

  • Slotted Box: 

This type is also similar to half slotted one in the fact that one piece is attached by glueing or stitching to the two different flaps. These are shipped in the flat formation and the buyer can then open it up and close the flaps while shipping them. 

  • Telescope Box: 

This type has more than one piece and it has a lid or sort of closing over the main body of the box. This is the main feature which sets it apart from others. 

  • Folder Type Boxes & Trays:

It usually has just one piece of a board. The bottom board is usually fixed to the sides and the cover. In different designs, handles, panels, locking tabs and other things are usually incorporated along too. 

  • Slide Type Boxes:

This type of corrugated box has many pieces of sleeves and liners, all of which move in different directions from one another. It may also have sleeves on the outside which can be used for other purposes. 

  • Rigid Type Boxes:

It mainly is made up of two different end pieces and the main body and needs some sort of glueing or stitching of either wood or fiberboard. 

  • Partitions:

Interior fitments like mainly liners, dividers, separators or pads may be sold as singular items or even can be attached to the main case. The number of panels depends upon the user and can be increased or even decreased where needed. 

  • Fold-Up Pads:

It includes different types of pads, dividers or even liners. These pads are usually presented in a folded manner and can be used singularly or attached. 

corrugated boxes
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What are the Benefits of Corrugated Boxes

corrugated boxes

What are the Benefits of Corrugated Boxes

Do you know how common corrugated packaging is? Around the world, it is replacing the traditional style and material of packaging, and becoming one of the top choices.

The reason? It is so low on budget, lightweight and one of the best options you can choose from. If you are still confused in knowing about such packaging.

Here are a few other benefits of choosing corrugated boxes for packaging:

  • It is the safest option to choose

Corrugated Cartons provide the maximum amount of protection that can be offered. They are stable, resistant to puncture and damage and can be stacked on easily. It can be easily shipped to any part of the world as it is easy to handle.

The size of cardboard varies according to the thickness and its overall size. It is designed in such a manner that it can protect food and medicines inside, from temperature, environment and extra moisture. Thus, it is the safest option you can select. 

  • Design it whichever way you want

Since a lot of businesses are now adding their personal touch to the packaging, corrugated cartons are extremely beneficial in this regard as they can provide you with the opportunity to create a custom theme, logo and brand your business on them.

As the customer sees the outer layer first, they will be impressed by the designing and will be excited to open it up. 

  • Easy on the pocket

This material is one of the cheapest ones you can get. The best part is, you can easily reuse it, therefore, it will reduce the bulk cost. You will have to purchase it only. Even manufacturing does not require any high costs and can be done easily. 

  • Environment Friendly

One of the biggest benefits is that corrugated packaging is eco-friendly and sustainable. It is made from products that are safe to use. It can be reused so many times and in many ways, so reduces the cost.

Similarly, even if you throw it away it can be recycled to create some other product or maybe another type of packaging. It is not made up of any harmful bleach or dyes, therefore it is safe enough. Itself, corrugated cartons and sheets are made up of 70-100% recycled materials. 

  • Brand your Business effectively

They say that the first impression is the last impression. For any blooming business, this is a very important step. The other packaging is what comes in contact with the customer first. If it is not pleasant to watch, then it may create a bad impression.

Corrugated cardboard provides businesses with an opportunity to effectively brand their products. You can print your logo or your brand’s name on it. This will also lead to creating more brand awareness about your business and is an easy way to promote it. 

  • Light in Weight

When we ship our products, mostly it is sent to many different parts of the world, even to long distances. You need to select a packaging material that can be transported easily.

Not only is corrugated carton durable and high in strength, but it also is super light to carry. It makes it convenient so that shoppers can get it easily.

A lot of people do not like to compromise on the protection of their products, so this is a good material. Its lightweight actually reduces the extra shipping and handling costs. 

  • Easy to Reuse and Recycle

Corrugated packaging is made up of recycled items and can be packed and reused easily so many times.

This fact actually makes it easier to use since you need to buy it once in bulk only and not pay money again and again.

This makes it a very sustainable product as a lot of companies prefer such materials now. 

  • Flexible in Manufacture and Design

It is one of the most flexible materials which can be made of so many different sizes and shapes. You can make multiple layers of walls all of which offer different layers of protection.

Corrugated boxes are actually used to pack and deliver so many different ranges of products, from food to medicines and what not. 

So, if you are looking for some of the best options, check out on Roshpack right now!

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Are Corrugated Boxes Good Packaging Materials

 

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Are corrugated boxes good packaging materials

Amongst a lot of options available to be used for packing, corrugated cartons and sheets are now being used a lot. As every business would want their shipments to arrive safely, they always invest in selecting and buying the best type of packing materials. But, what is it really and why is it becoming so popular? Let us find out: 

What are corrugated boxes?

Corrugated sheets are a type of commonly used packing material, which is made up of three layers. One is the outer layer which we see while packing, and one is the inner layer which is the inside layer of the box. There is a third layer sandwiched in between them both which is the main layer providing strength and durability. Just on the basis of the thickness of flute, there can be six different categories of corrugated packaging:  A-flute: 4.7mm thick which can be used For stacking products, B-flute: 2.5mm thick which is Puncture-resistant, C-flute: 3.6mm – for stacking and resisting damages, E-flute: 1.5mm – lighter items, BC flute: Combination of B and C flute; more stacking strength and lastly, AC flute: Combination of A and C flute which provides More durability. 

 

Why is Corrugated Packaging a good packing option?

As compared to typical cardboard packaging, corrugated one has a lot of benefits and therefore it is a better option. Some reasons include: 

  1. Lower cost for shipping and transporting
  2. A sustainable option as compared to other can be easily recycled
  3. Easier and safer to ship to the desired location
  4. Improved protection due to being puncture resistant
  5. Has more strength and durable
  6. Can be reused and recycled so do not need to buy again
  7. Can be stacked better without damaging the inside contents.
  8. Lower cost for shipping and transporting
  9. A sustainable option as compared to other can be easily recycled
  10. Easier and safer to ship to the desired location
  11. Improved protection due to being puncture resistant
  12. Has more strength and durable
  13. Can be reused and recycled so do not need to buy again
  14. Can be stacked better without damaging the inside contents.

Also, there are different types of Corrugated Packaging according to its design, few of them include: 

  1. Slotted Boxes; having only a singular item, which has two other flaps on both the ends. These boxes are ready to use and do not require any special handling. These are the most commonly used category since it is all pre-designed. 
  2. Half-slotted boxes: Same as slotted
  3. Telescope box: Has more than one piece, with a lid that will cover each end easily 
  4. Slide boxes: As the name suggests, the pieces will slide in any direction required
  5. Folding up pads: Can be folded up to one piece
  6. Folder box: It looks just like a folder and also has other variants like handles or panels which can be attached as needed. One piece is fixed at the bottom, while the other one folds onto it. 

 

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How to Determine the Credibility of Packaging Companies?

 How to Determine the Credibility of Packaging Companies?

 

 

The initial step in building a good working relationship with any company is to check the credibility of a business. A good outlook of a company on TV and Online Ads is not enough.  There must be a strong bond between company and its customers, because it helps a company to keep their online customers’ trust for a long period of time.

Customers are not able to differentiate between a new packaging company and an experienced company because of the increasing rate with which new companies are stepping in the market. Every person who is in need of box packaging and wants to put an order, must check the company credibility by keeping following points in mind.

Check Customer Reviews 

 

According to the statistics, 61% of the buyers read the reviews of customer before dealing with that company. While reading reviews whether positive or negative, a new visitor gets to feel that the brand is transparent and ready to own its image. New companies don’t have reviews of customers on their website, because obviously they didn’t function their services to anyone. On the other hand old companies have large number of reviews on various review platforms.  Do read them before buying anything.

Strong Online Social Media Presence

 

Many customers won’t shop at a business who has a poor repute online. Building online brand credibility only works in tandem with company’s personal identity — even more, so for small businesses. You should check the company online platforms (like Facebook, LinkedIn, YouTube & Instagram etc.) to make sure that they are very responsive there & worthy enough to deliver what you need.

This analysis will enable the customer to judge how much active they are on their social media platforms and how much information they are sharing to educate their customers about the new packaging trends. Only successful companies (One like Roshan Packages) leverage content marketing to create a strong personal identity to build credibility and attract potential customers/ product manufacturers like you.

Well-Established Portfolio

 

Customers and manufacturers see company’s profile before placing orders, it’s important to have a look through company’s profile & portfolio. Company’s products and services section is the most significant part of the business portfolio. Choose only the companies which have worked hard enough and have some great products under their belt..

Wide Categories of Packaging Boxes

Before putting an order, try to visit the company’s website and analyze whether their packaging categories are established or not? Are they manufacturing and printing the boxes you want to have? If they are showing very basic types and styles? If they are then it’s a new company and trying to grab as many customers as they can and at the end you might lose your money and time.

On the other hand, expert companies present a variety of packaging categories on their website, because of their long tenure served in the packaging industry.

Quickest Customer Service
 

Expert packaging companies take it seriously and give their customers a quick customer support as an indicator of trust. A company must be quick in response to their customers. If their customer service is too slow, then you should think twice about how much time they will take to deliver your packaging.

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How to make your brown boxes look lovely with white printing!

How to make your brown boxes look lovely with white printing!

 

 

A simple white text printed on Kraft brings stunning results. In this article, we show you some ideas on using space on your Corrugated box and spicing it up with a unique pattern.

Finding the right tone for your brand’s packaging isn’t an easy job. In fact, it influences many of your business areas – sales, brand awareness and even “share-ability” of the images of your products on social media. In other words, it is a decision that requires some thought put into it.

Here’s a solution that’s not only a safe choice but it’s eye-catching too. Let us introduce you to the white ink printed on Kraft paper of a corrugated box. Before we dig deeper into that concept, let’s clear up a simple question

What’s the advantage of using 1 color over multiple?

There are several reasons.

  • 1 color is less of an investment than a design with multiple. That means that choosing to print in white can be a less costly choice for you.
  • It looks elegant – just like dark print. Black is associated with elegance, but a white minimalistic design does the job as well
  • Brown Corrugated paper gives your packaging design a warm and natural vibe.

Many brands choose minimalism over excessive designs as this is a great way of letting the natural colors, textures and tones do the talking.

What ideas can you implement to make your boxes look stunning?

1) An Unprecedented Logo-Focused Font

The universal beauty of simplicity work across many industries, products, and customers.

 

Above, you can find an example of using white on a corrugated box for gifting. Birchbox likes to try various things in its design quite often. One of their ideas was white on Kraft as well – an original font that uses most of the upper-wall space. A handwritten-like print adds a personal touch to the box, which – in the case of gift boxes – is a highly recommended technique, as people like to be treated specially.

2) Details in the design

Another idea is to use a tiny white imprint and let the organic brown carton box speak for the brand. Such an idea was fabulously developed by a Swedish design studio Kurppa Hosk in their corrugated boxes.

 

3) Embrace the whole print space

While minimalism rocks the e-commerce industry, it’s not the only approach.

 

A design by dn&co from New York, made for the British furniture company Isokon Plus, seized the opportunity to create a universal imprint on varying sizes of the packaging. The modern font, white ink and adding a 3D effect by dissecting the company’s logo into two walls are the details worth appreciating.

As all of the examples above prove, white-ink imprint on kraft paper is quite powerful and inspiring. It can be applied to packaging for a vast range of products – from cosmetics and food to furniture. It actually might be something for you too!

If you are looking for a fresh look in the design of your boxes, a white imprint might be just the solution for you.

Take a look at Corrugated Products at our Online Store RoshPack: www.roshpack.com

Call Now to get a Free Consultation about your Packaging! +92 34 ROSHPACK   (+92 347 6747225)

Pizza Packaging
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Pizza Packaging! Why does it matter?

  Pizza Packaging

 Pizza Packaging! Why does it matter?

Pizza – the word immediately rings a bell of a happy scrumptious food memory. Everybody likes pizza. It is popular in different parts of the world. There is no doubt that pizza needs no advertising or popularity stunts, because everyone loves pizzas. But as the tagline goes, it is the packaging that delivers! Even if you have the best pizzas in town, make sure they are packed well in order to reach out to the customers.

This is a rather pertinent question. Why is pizza packaging so important! It is human nature to be attracted to things that are a little different from the rest. If your pizzas are packed in interesting boxes, they will surely fetch you more business. Different bright hues reach out to people. Also graphics and other such ideas go a long way in giving that final touch to the pizza. That deals with the aesthetics of pizza packaging.

A lot of pizzeria owners tend to believe that the pizza container is after all just “a box” and why work so much behind the cardboard box when you can actually concentrate on the pizza! It is true that the pizza quality matters. But scientific research clearly indicates to us that customers’ perception is influenced by packaging. If pizzerias had to place their pizza for sale in retail based packaging they would think differently.

If you still wonder how important pizza packaging is, let us go through some stats. For every pizza that is delivered home from the store or every pizza that is purchased as takeout, on an average, 3 persons come in contact with the packaging box. That would mean a pizzeria selling around 50,000 pizzas annually on an average will have 150,000 customer contacts per year with the packaging box.

Moreover, each customer that receives a pizza spends around 45 minutes interacting with the pizza. This time would mean viewing the box, feeling it and moving it around. So what do we get from here? For a pizzeria selling 50,000 pizzas annually, the packaging box spends 6,750,000 minutes (112,500 hours) of customer contact time per year. If that is not significant enough, who knows what is!

On the other hand, packaging becomes important in keeping the cheesy Italian bread fresh while delivering to the customers. The material of the pizza box made by Roshan Packages has the ability to keep the pizza warm inside and most importantly delivers the pizza to the customer in the same way as it was collected from the store is essential.

So, pizza packaging is not only important for advertising and customer interaction purposes, but also looks after the health of the food that is being delivered.

Contact Roshan Packages for Best Quality, Food Graded pizza boxes customized to your needs. Available in different quality combinations. Our pizza boxes are not comparable to anyone in terms of quality as they are manufactured in a BHS Corrugator, which is only one of its kind in Pakistan. It has the ability to produce boxes which are Food Graded, lock moisture and heat unlike many low quality pizza boxes.

Visit Now: https://www.roshpack.com/pizza-boxes

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UET Students Visit Roshan Packages Flexible Plant

 

UET Students Visit Roshan Packages Flexible Plant

“The Only Source of Knowledge is Experience” – Albert Einstein

The role of any organization should not just be to earn money but also to give back to the society, especially the future generations. And we can only do that by transferring practical experience as well as knowledge to the next gen. A group of 38 students of M.Phil. in Food Science and Applied Chemistry visited Roshan Packages Flexible unit this week from the University of Engineering and Technology. The basic idea of the visit was to deliver practical knowledge to the students regarding flexible packaging manufacturing and its standard parameters. Roshan Packages flexible plant manufactures wrappings and films for products such as personal care, snacks, shampoo, confectionary, pharmaceuticals, detergents, processed food, oil and ghee, ice cream and dairy to water and beverage industry.

Students were welcomed along with their lecturer Dr. Sobia by Roshan Team Mr. Waseem, Mr. Huzaifa and Ms. Maryam Zulfiqar. They were given brief instructions regarding safety & measures that are strictly complied within the plant premises. After that the students were directed towards mess area where they were shown the brief introductory video about Roshan Packages history and the processes that are being carried out at Roshan Packages flexible plant. At the end of the video, students enthusiastically asked some technical questions which were answered by the Quality Control expert Mr. Abdul Rehman. Food Safety Instructions were also given by Sr. Executive Quality Assurance team Mr. M. Huzaifa. After the engaging Question & Answer session students were served refreshments after which they were taken for the visit to production areas. All the queries from students were answered side by side to satiate their curiously which was peaked during the whole visit. Following a scrumptious lunch, students were presented souvenirs along with the Certificate of Appreciation from Roshan Team.

Quality Control expert Mr. Abdul Rehman demonstrated the significance of such visits and internships as these activities serve as a bridge between student’s academics and their professional career. Students were very excited after visiting Roshan Packages and showed interest in doing Research & Development in packaging industry along with Technical experts of Roshan Team.

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Roshan Packages holds Cricket Extravaganza

  

 Roshan Packages holds Cricket Extravaganza

Research suggests that organizations that invest into their people sets themselves above the competition as they are able to help employees relate with the organization’s goals and find a common ground. Cricket extravaganza was organized by Roshan Packages Ltd, as part of their employee engagement strategy and as an effort to provide a relaxing day to employees. The event was held at Model Town Greens Cricket Club with participation of three teams: Corrugation kings, Roshan Falcons, Roshan Tigers.

While inaugurating the ceremony Tayyab Aijaz Qureshi, CEO Roshan Packages said: “We have consistently proven our credibility through valuing our resources, we strongly believe that process of value addition to the products we sell starts from our very own people.”-PR

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Flexible Packaging Global Industry : Future Outlook

  

Flexible Packaging Global Industry : Future Outlook

 

2017 was a strong year for the global flexible packaging industry. While all the segments in the flexible packaging industry experienced the growth, the segment of flexible pouches stood out for which the growth rate was 7.9% globally. According to a poll conducted by the Flexible Packaging Association, 83% of all brand owners use flexible packaging of some sort, while 26% of the brands have been using it for the past 5 years and in the next 5 years, 31% would be increasing their use of flexible packaging.

That is a great news for the flexible packaging industry but an even better news depicted by the poll is that the rigid packaging is being replaced at an increasing rate because of lower cost of flexible packaging production. Another main reason which was described for the increased conversion to flexible packaging in 2017 was the consumer appeal.

 

Poll Results of FPA Survey

According to 2018 Packaging Outlook Report featured in Packaging Strategies news, the trend towards digital printing and flexible packaging is ever increasing which is stimulating the increased mergers and acquisitions. Also the fastest growing segment of flexible packaging is identified to be the stand-up pouch which has the estimated growth rate of 7 to 9% up till 2023.

There are numerous reasons why the pouches have been increasingly popular recently. Companies increasingly focus on providing products which solve the consumer’s problem. Packaging is the first thing that the consumer comes across. In case of rigid packaging, it is harder to open, hard to use and hard to dispose off. As for the flexible packaging, especially pouches, they are convenient, easy to open, lightweight and reseal-able. Another great feature is the product visibility in such pouches which does not leave any ambiguity in terms of what is inside the packaging.

2017 saw a number of flexible packaging innovations. One of the award winner is a pouch made by Flex Films for freshly cut flowers which keeps the flowers fresh during transport, using a special film which allows the package to breathe. Another new packaging was made by a company ConAgra’s Hunt which made 2 teaspoon portion sized pouches for tomato paste for home use which is actually convenient and brilliant as there is no danger of product going foul when the quantity is roughly around what is used.

Another reason for flexible packaging’s increasing popularity and growth rate in the coming years is the industry trends which this type of packaging addresses. Firstly flexible packaging is used for fresh produce of fruits, vegetables and dairy products to increase their shelf life so as a result there is less food wastage. Secondly as the E commerce industry is booming, it requires shipment to be of lesser weight, a purpose which the flexible packaging fulfills in a better way. Thirdly, the level of consumer knowledge of Millennials is high helped by the technology, due to which they prefer brands who follow the trends. The bright graphics or transparent pouches show exactly what the product is about and convey the brand‘s message.

Pouches for soups, sauces, baby food, nuts and fruit juices have been around lately but some of the recent pouched products include pickles, tomato paste, beans and yogurt.

So the predicted trends of flexible packaging are pivoted towards

  1. Lesser food waste
  2. Ecommerce brands converting to flexible packaging to reduce freight costs
  3. Brands wanting to give clearer messages through packaging and embracing minimalism.

Contact Roshan Packages Limited to find ways Flexible Packaging can address each of these trends for your organization.