flexible packaging Archives - Roshan Packages Limited https://www.roshanpackages.com.pk/tag/flexible-packaging/ Roshan Packages Limited | Best Packaging Manufacturers in Pakistan. Mon, 06 Jul 2026 06:23:22 +0000 en-US hourly 1 https://wordpress.org/?v=7.1.3 https://www.roshanpackages.com.pk/wp-content/uploads/2026/05/cropped-testing-logo-32x32.png flexible packaging Archives - Roshan Packages Limited https://www.roshanpackages.com.pk/tag/flexible-packaging/ 32 32 A Guide to Corrugated Flutes: Understanding Your Box from the Inside https://www.roshanpackages.com.pk/a-guide-to-corrugated-flutes-understanding-your-box-from-the-inside/?utm_source=rss&utm_medium=rss&utm_campaign=a-guide-to-corrugated-flutes-understanding-your-box-from-the-inside https://www.roshanpackages.com.pk/a-guide-to-corrugated-flutes-understanding-your-box-from-the-inside/#comments Mon, 29 Jun 2026 04:33:25 +0000 https://roshanpackages.com.pk/?p=6876 When you look at a corrugated carton, you will notice that it’s made of more than just flat cardboard. Inside the layers, there are wavy paper sheets called corrugated flutes. These flutes play a very important role, they give the box strength, protect the items inside, and help the box stay in shape during shipping or handling.

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When you look at a corrugated carton, you will notice that it’s made of more than just flat cardboard. Inside the layers, there are wavy paper sheets called corrugated flutes. These flutes play a very important role, they give the box strength, protect the items inside, and help the box stay in shape during shipping or handling.

Each flute has a different thickness and strength level. The common types used in packaging are A, B, C, E, and F. Every type serves a different purpose depending on whether you need strong protection, good print quality, or a lightweight design. Understanding these flutes helps you choose the right carton box for your product.

Different Wall Structures of Corrugated Boxes

Corrugated boxes are not all made the same. Their strength also depends on how many layers they have. Here are the basic types:

Single Face (2 Ply):
One corrugated medium is glued to a single flat sheet of linerboard. This construction offers cushioning but no backing on the opposite side.

Single Wall (3 Ply / Double Face):
Also called Double Face, this is the most common type where the corrugated medium is glued between two sheets of linerboard, providing good strength and protection.

Double Wall (5 Ply):
Made with three sheets of linerboard and two corrugated mediums, this type offers extra durability and is often used for heavier or bulkier products. Moreover, it provides reliable protection during shipping and handling.

Triple Wall (7 Ply):
It features four sheets of linerboard and three corrugated mediums, providing maximum strength for very heavy or industrial packaging needs.

Types of flutes in corrugated boxes

In corrugated packaging, the flutes A, B, C, E, and F flutes offer distinct characteristics that influence the box’s strength, thickness, and functionality.

A-flute

A-flute is the thickest and most substantial type of corrugated flute, featuring approximately 33 flutes per foot and a thickness of around 4.8–5 mm. Therefore, its wider, more pronounced arches provide excellent cushioning, making it ideal for protecting fragile or heavy products that require additional shock absorption.

Recommended For

  • Large shipping boxes
  • Appliance boxes
  • Cardboard packing boxes

B-flute

B-flute features around 47–50 flutes per foot and has a thickness of about 2.5–3.2 mm, making it thinner yet more rigid than A-flute. Its tighter, denser structure provides better puncture resistance and a smoother surface for printing. Many industries widely use it for transport packaging and retail applications.

Recommended For

  • Food and snack boxes
  • Cosmetic boxes
  • Pharma boxes

C-flute

Corrugated packaging commonly uses C-flute, which offers 39–43 flutes per foot and measures 3.5–4 mm in thickness. It provides excellent stacking strength and good crush resistance, making it suitable for both transport and display.

Recommended For

  • Shipping boxes
  • Fruit boxes
  • Retail boxes

E-Flute
E-flute is a thinner option featuring 90–96 flutes per foot and a thickness of about 1.2–2 mm. It offers a smooth surface perfect for high-resolution printing while still maintaining good crush strength. Its compactness makes it ideal for premium and space-efficient packaging.

Recommended For

  • Electronics boxes
  • E-commerce boxes
  • Luxury packaging

F-flute
F-flute is the narrowest variety of corrugated flute, measuring approximately 0.8mm in thickness and containing roughly 125–130 flutes per foot. Moreover, it provides a highly smooth surface; therefore, it is ideal for intricate printing, precise die-cutting, and premium retail packaging. In addition, manufacturers frequently choose F-flute for sturdy and compact packaging solutions such as tuck-end boxes, cosmetic packaging, and point-of-purchase displays, where both design appeal and structural strength are equally important.

Recommended For

  • Premium cosmetic boxes
  • Tuck-end boxes
  • Point-of-purchase displays

How to Choose the Right Flute

You should select the flute type based on:

Product Weight

  • Heavy or fragile items → A or C flute
  • Medium-weight products → B or C flute
  • Lightweight retail items → E or F flute

Stacking & Shipping Conditions

  • Long-distance shipping → C or Double Wall (5 Ply)
  • Heavy stacking → C flute or 5 Ply combination

Printing & Branding Needs

  • High-quality printing → E or F flute
  • Standard branding → B flute

Space Optimization

  • Compact packaging → E or F flute
  • Cushioning priority → A flute

What Roshan Packages Offers

Roshan Packages Limited, along with its subsidiary Roshpack, is one of the leading packaging companies in Pakistan, offering innovative and high-quality solutions for both industrial and retail packaging. From durable corrugated cartons to customized designs, they provide comprehensive services for businesses looking for reliable protection and supply chain efficiency.

They offer a comprehensive range of corrugated packaging solutions designed to meet diverse industrial and retail requirements. The company provides 2 Ply (Single Face) single facer sheet rolls available in B Flute, C Flute, and E Flute, suitable for cushioning and wrapping applications. For stronger packaging needs, 3 Ply (Single Wall) sheets and boxes are available in B Flute, C Flute, and E Flute, delivering reliable strength and product protection for standard shipping and retail use. Furthermore, for heavier and bulk packaging requirements, 5 Ply (Double Wall) sheets and boxes are offered in combined flute structures including B + C Flute, B + E Flute, and C + E Flute; as a result, they provide enhanced durability, improved stacking strength, and superior protection during transportation and handling.

From durable corrugated boxes to customized packaging solutions, the group is committed to enhancing product protection and supply chain efficiency.

If you’re looking for a packaging shop near me or expert advice on selecting the right corrugated structure, Roshan Packages Limited is your go-to solution. Contact us at 03236-767426 for tailored packaging solutions.

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RPL’s Healthcare Partnership and Insurance Policies https://www.roshanpackages.com.pk/rpls-healthcare-partnership-and-insurance-policies/?utm_source=rss&utm_medium=rss&utm_campaign=rpls-healthcare-partnership-and-insurance-policies https://www.roshanpackages.com.pk/rpls-healthcare-partnership-and-insurance-policies/#comments Mon, 01 Dec 2025 07:00:33 +0000 https://roshanpackages.com.pk/?p=6947 Roshan Packages Limited (RPL) is committed to providing a comprehensive health and life insurance policy to ensure the financial security and well-being of its employees. A structured framework has been established to manage policy renewals, employee enrollment and removal, and insurance claim processing in an efficient and timely manner.

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Roshan Packages Limited Health Insurance Policy

Roshan Packages Limited (RPL) is committed to providing a comprehensive health and life insurance policy to ensure the financial security and well-being of its employees. A structured framework has been established to manage policy renewals, employee enrollment and removal, and insurance claim processing in an efficient and timely manner.

Coverage and Eligibility: This insurance facility is available exclusively to all regular employees of RPL.

Policy Renewal: The Human Resources department initiates the insurance policy renewal one month before the policy’s expiry, typically in September each year. Competitive quotations are obtained from top-rated insurance companies and evaluated based on benefit scope, pricing, and company ratings. The selected proposal is then reviewed and approved by senior management, including the CEO.

Employment Enrollment and Removal:

  • The company adds new hires to the policy immediately after they join.
  • The company removes employees who leave, effective their last working day.

Insurance Cards: The company issues insurance cards within three weeks of policy renewal or new employee enrollment. HR hands over the cards after confirming receipt, and employees should report any concerns to the HR team.

Disability Claims: In the event of disability covered by the policy, employees must:

  • Provide a completed claim form signed by a healthcare provider.
  • Attach relevant documents such as hospital discharge summaries, medical reports, and invoices.

The HR and Compensation & Benefits (C&B) teams ensure documentation is complete and submit the claim to the insurance provider. In case of delays, the C&B Lead follows up with the insurer to ensure timely disbursement.

Death Claims: In the unfortunate event of an employee’s death (natural or accidental), RPL takes the following steps:

  • The C&B Lead immediately notifies the insurance company.
  • The deceased employee’s family submits a NADRA-issued death certificate and a succession certificate.
  • Once approved, the company processes the insurance cheque and hands it over to the family following proper legal procedure.

Expanding Healthcare Access Through Hospital Partnerships

At Roshan Packages Limited, we think that the cornerstone of a successful business is a healthy workforce. We have made significant efforts to increase access to high-quality healthcare because we place a high priority on employee well-being. RPL proudly provides employees and their immediate families with special medical benefits through MOUs it has signed with top healthcare organisations. Three reputable medical facilities currently have MOUs with RPL: Niazi Hospital, Islamabad Diagnostic Centre (IDC), and Evercare Hospital Lahore. Through free medical camps and awareness campaigns, these collaborations promote preventive care and provide subsidised treatments. Each partnership comprises the following:

Partnering with Evercare Hospital Lahore:

On March 26, 2025, we signed an MOU with the 240-bed multidisciplinary Evercare Hospital Lahore. The following services are eligible for a flat 15% discount for RPL workers and their immediate families (spouse and kids) under this agreement:

  • Out-Patient Department (OPD)
  • Emergency Services
  • Lab and Diagnostic Services
  • In-Patient Services

To avail these benefits, employees simply need to present their RPL Employee Insurance Card. In addition to these discounts, Evercare Hospital also conducts free health sessions and medical camps at RPL offices, tailored to employee needs, promoting a proactive approach to health and wellness.

Partnering with Islamabad Diagnostic Centre:

On June 10, 2025, we signed an MOU with Islamabad Diagnostic Centre (IDC), one of the most reputable diagnostic service providers in Pakistan. This partnership offers subsidised diagnostic and imaging services to RPL workers and their immediate family members, including spouses, kids, and parents, at all IDC branches across the country, including those in Lahore and Islamabad. To avail these services, which are available on cash payment basis, employees need to present their RPL Employee Card or Referral Letter, along with relationship proof. The benefits include:

  • 25% off in-house laboratory services
  • 20% off in-house imaging services
  • Covid-19 and outsource tests charged at actual rates

Partnering with Niazi Hospital:

On May 25, 2023, we signed an MOU with Niazi Hospital, a reputable local medical centre. This arrangement provided RPL employees and their immediate families (spouse and children) with subsidised health services and free medical camps while it was in effect. Under this agreement, employees could avail a 20% cash discount on essential medical services by presenting their RPL Employee Insurance Card at Niazi Hospital. The benefits included:

  • Lab tests
  • OPD-based procedures and consultations
  • Ultrasound and endoscopic procedures, such as colonoscopy, gastroscopy, and bronchoscopy

Roshan Packages Limited, along with its subsidiary Roshpack, continues to lead Pakistan’s packaging industry by providing innovative and high-quality solutions. Specializing in corrugated packaging, flexible packaging, and paper products, RPL and Roshpack offer comprehensive packaging services tailored to diverse industry needs. From durable corrugated boxes to customized packaging designs, the group is committed to enhancing product protection and supply chain efficiency. To explore their full range of offerings, visit Roshan Packages Limited, a trusted name in advanced packaging solutions.

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